Patterson-Kelley has announced their boiler, water heater, and installation training schedule for 2020. They are also offering sales training classes. This is a great opportunity to become a PK Certified Technician in 4 days, renew your certification in 2 days, or get 2.5 day product training for your sales team.

Class sizes are small and only offered on certain dates in 2020. Only 9 people can register per class, so ACT QUICKLY to grab your spot.

Patterson-Kelley has expanded their Training and Education Center, which provides value-added services in a hands-on learning environment. Housing state-of-the-art equipment, the Center is designed to enhance the learning experience. It is equipped with their full line of condensing and non-condensing boilers to create a real world environment so trainees can work efficiently and effectively.

Mechanical Equipment is sponsoring the training classes so you need to register with us. View the Training Calendar with class types and dates here and then call us at 800-355-7061 to register today.

Nexus has some new, innovative products out that we wanted to share.

The Configur-A-Ball™ Customizable End Turns and Isolation

Nexus is excited to introduce this quarter turn isolation valve with multiple end connection options to be configured for easy piping connections.

The Nexus Valve Configur-A-Ball is a quarter turn isolation valve for hydronic heating and cooling systems. The unique feature of the Configur-A-Ball allows for multiple end connection options to be configured for easy piping connections and transitions into one singe compact valve for flexible use.

Selectable end connections in FNPT, SWT, NexPress, NexLock & Garden Hose make it the most versatile valve available in the market. Selectable pipe size ends can also configure eliminating additional adapters, additional field connection, saving both time and space.

 

 

 

 

 

 

 

The Configur-A-Ball is pre-ordered with the connection that you choose and comes with a variety of accessories like a butterfly and extended handles as well as memory stops for full-height vapor barrier. It’s the most versatile valve on the market!

 

The UltraMatic UMNL / Lead-Free

Automatic Flow Limiting Valve

Introducing the UltraMatic™ UMNL lead-free, NSF/ ANSI 61 & 372 certified automatic flow limiting valve specifically designed for domestic potable water applications. The UMNL is one of the most unique devices in the industry with its non clogging design and field accessible cartridge. The cartridge is made of stainless steel and composite moving parts and has a control accuracy of ±5% across the control range. The UMNL comes standard with two pressure and temperature test plugs, and two FNPT end connections. All valves are 100% factory leak tested and contain less than 0.25% lead content by weight on wetted surfaces.

If you have any questions or wish to place an order, please give us a call at 800-355-7061.

Do you know that Taco’s VT Series vertical turbine pumps, powered by Hydroflo Pumps, provide the ultimate in reliability and ease of installation? With 6” to 18” bowl diameters, the VT Series provides quiet, dependable performance for cooling tower and chilled water applications.

Taco VT Series Vertical Turbine Pumps provide the ultimate in reliability and ease of installation. Applications include condenser water, chilled water, water transfer, pressure boosting and water supply. Quiet, dependable, with proven performance.

NOTE: Pump is also available with 50Hz or 60Hz motors.

 

Additional features include:

  • Ductile iron discharge heads
  • 250 psi ductile iron stuffing box with stainless steel packing glands
  • Steel baseplate (option)
  • Standard 416 stainless steel shafting & couplings
  • Assembled with stainless steel bolts and impeller collets
  • Stainless steel basket strainer (option)
  • GE and US VHS motors standard with non-reverse ratchet and space heaters
  • High profile discharge head allows 2 piece head shaft
  • Dual 1/4” air release ports at top of discharge flange
  • 4” thru 10” discharge heads have matching centerlines
  • Stainless steel bearing retainers
  • Investment cast stainless steel impellers
  • Epoxy lined cast iron intermediate bowls

See the 5 Step Installation Process here.

Give us a call today at 800-355-7061 to learn more about the Taco VT Series Vertical Turbine Pumps or to place an order. We’re happy to answer any questions or help spec out a project.

Air-Tec, one of our HVAC product lines, published a recent newsletter with some information we thought our customers would find valuable on the benefits of a pre-fabricated engine exhaust system. Here it is:

“Chicago customers are finding that the modular pre-fabricated engine exhaust system is their new choice over the old black schedule 40 installs to gain control and reduce the costs of your next emergency generator install. Why?

In material list alone, a pre-fabricated engine exhaust system sees an average 15-20% cost savings compared to the schedule 40. The costs for each system included inner pipe, insulation, outer jacket, bellows, fixed and guide supports.

But the much bigger savings were found in the labor costs. The modular pre-fabricated system is simply that. It comes in 304 stainless steel, 1”, 2” or 4” wool insulation and galvanized outer jacket ready to install by one trade. The outer jacket is also available in 304 stainless steel for harsh conditions or for the portion of the stack exposed to weather. In all cases the black schedule 40 pipe took considerably more time to complete each connection, suspend from the structure, was harder to handle, still needed to be insulated and then the galvanized jacket applied requiring three trades.

The logistics of scheduling the other two trades was also another consideration that was brought up several times.”

Since the material cost offers a considerable savings and the install time is typically done in less than half the time requiring only one trade, you can see the benefits of a pre-fabricated system.

For more information from Air-Tec on pre-fabricated systems and their new DuraStack Pro modular engine exhaust system, click here.

Or give us a call at 1-800-355-7061 with any question you may have on this new product or product line.

Sterlco® Boiler Feed Units are very popular with our customers for a variety of reasons. With more than 100 years of application experience, a diverse engineering staff, state-of-the art engineering design capabilities including custom applications, Sterlco is a brand you can trust to build into your customer solutions.

Their company vision is to be the foremost equipment provider in the steam auxiliary marketplace, which makes us proud to represent this line.

Their boilers are designed to be reliable and efficient at maintaining proper water levels.

Each unit features heavy-duty cast iron receivers for long operating life. In addition, the 3450 RPM motors assure maximum efficiency while maintaining minimum motor horsepower.

Available in steel, cast iron and stainless steel receivers, Sterlco Boiler Feed Units are available with extensive capacity configurations and optional features. Decades of reliable system performance draws customers to Sterlco steam control equipment for commercial and industrial HVAC, food, beverage, pharmaceuticals, hospitals, schools, power utilities, refineries and petrochemical applications.

In addition, Sterlco boiler units are assembled and tested in New Berlin, Wisconsin and have plenty of accessories and options to meet your specific needs.

You can grab a copy of their Boiler Unit Brochure here or give us a call with any questions on products or pricing at 800-355-7061.

 


Hurry and don’t miss this opportunity to take 20% off Patterson-Kelley’s Annual Maintenance Kits. We’ve shared in the past why it is so important to perform annual maintenance as a way to build long-lasting customer relationships and add a consistent revenue stream for your business. In fact, here are 8 annual maintenance steps from Patterson-Kelley to help maintain energy efficiency and extend the life of your customers’ boilers.

To get the discount on your Patteson-Kelley Annual Maintenance Kit, you need to act fast. Offer ends at 11:59 p.m. Wednesday, July 31st. Give us a call today or tomorrow at 1-800-355-7061 to place your order.

MAINTENANCE KIT LEAD TIMES

♦ Annual Maintenance Kit Orders for 1-9 pieces will ship in 2 business days
♦ Annual Maintenance Kit Orders for 10-15 pieces will ship in 5 business days
♦ Annual Maintenance Kit Orders over 15 pieces – consult factory

All heating equipment needs maintenance in order to operate in peak condition. Do you offer a service to take care of your customers’ boilers, with a regular maintenance program?

If not, you should. Boilers, like cars or any other mechanical devices, are subject to wear and tear. They need adequate maintenance, to ensure that they don’t break down because if they do, it’s guaranteed NOT to be at a convenient time to repair it. Waiting until something breaks down before repairing and maintaining it, always ends up costing you far more money, unhappy residents, higher labor rates, etc. because it’s usually during peak service demand, or in the middle of the night, or on a weekend. Usually, you end up in scramble mode trying to fix a problem that could have been avoided with regular care.

Providing regular maintenance programs to your customers, is also a good way to build long-lasting customer relationships and add a consistent revenue stream for your business.

Annual maintenance and monthly water quality checks can prevent premature malfunctions and potential boiler breakdowns caused by poor water quality, leaks or water pressure. Any boiler’s functionality can be easily compromised and impact energy efficiency which creates a large bill for your customers.

So, what are some best practices to keep boilers operating in peak condition? Here are 8 annual maintenance steps from Patterson-Kelley to help maintain energy efficiency and extend the life of your customers’ boilers.

  1. Replace all parts affected by wear and tear, every year!

Your annual maintenance kit should include all parts that need to be replaced, including gaskets to re-seal the combustion inspection covers that were removed to clean the fireside. We offer a P-K annual maintenance kit that includes all parts you need for this. Give us a call for information and pricing to get yours.

  1. Inspect the fireside of the heat exchanger

After 2,500 hours of operation, or at least once a year, you should inspect the fire-side of the heat exchanger. You can access the fireside by removing the inspection covers. Any fireside fouling should be removed by using clean out tools and water washing the fireside surface. A thin coat of mineral oil can be used on an aluminum boiler to help minimize potential fouling in between annual maintenance checks. Verify that no debris came loose and fell to the bottom, potentially clogging the air path.

  1. Remove the burner, thoroughly wash and clean the mesh

This should be done even if the burner appears to be clean. After washing the burner; reinstall it and use the fan test option to blow dry the burner. DO NOT fire the burner while wet.

  1. Replace old igniter, flame rod and gaskets

These parts are included in your maintenance kit. It is important that you DO NOT reuse old gaskets.

  1. Select the righT Water Treatment to Prevent Scale

Water side scale is equivalent to having a thin film of insulation between the furnace gases and boiler water. It can drop a boiler’s efficiency by as much as 12% – 21%.

  1. Re-start the equipment and adjust combustion using a calibrated analyzer

A water tube manometer will be necessary to check for proper draft readings.

  1. Inspect electrical connection for corrosion

Condensation can cause corrosion on the electrical connections of a boiler. Check for broken or cracked fusers and replace anything that looks questionable, then test the unit. It is also important to ensure that the electrical connections are tight.

  1. Clean the condensate trap

Once again, the condensate produced by condensing natural gas boilers is corrosive. The condensate trap must be cleaned annually and inspected for potential leaks.

You can also download this checklist from Patterson-Kelley on how to design the system to ease annual boiler maintenance.

Mechanical Equipment is your local Patterson-Kelley representative, and you can call us anytime if you have questions, concerns or would like to order a Patterson-Kelley Boiler Annual Maintenance Kit.

In celebration of our 20th-year in business, we are offering our MILJOCO thermometers and gauges at the prices from when Mechanical Equipment first started! Yes, we are significantly rolling back the prices on these essential products.

For the month of June, you can buy these MILJOCO ISO 9001 certified items at roll-back prices:

 

  • Standard MILJOCO 9” Thermometer with 3.5” stem, model SX935 for $25.00or $29.00 with a standard neck brass well, model W35B.
  • Standard MILJOCO 9” Thermometer, with 6” stem, model SX960 for $30.00or $40.00 with a standard neck brass well, model W60B.
  • Standard MILJOCO stainless steel, 4.5” Contractor pressure gauge, model P4598L, for $14.00 or $21.00 with needle valve and snubber.These are also UL certified per NSF/ANSI Standard 61 and 372 to be safe in potable and drinking water.

You can combine orders for even bigger savings, and even order extra to hold as inventory to increase your savings.

There’s no limit on quantities at these prices, we’ll even discount further on orders of 200 units or more. (Any combination of thermometers and gauges that equal 200 units or more – not including wells or accessories).

 

Customization Available

Some of our customers pre-order every year and have us include their company logo and phone number on the face of the pressure gauges. There’s an additional cost added to these prices for that, but why finish a project and leave the service calls up for grabs? With your name and contact info on the face of the gauge, odds are that they’ll call you when they need service. Call us for details on customization options.

Remember, this offer is only good through June 30, 2019, so review your current project list and take advantage of this great offer!

PSST: If you’re wondering if these prices are an honest-to-goodness real deal, check this link out, we’re even cheaper than Walmart!

 Give us a call at 800-355-7061 with any questions on this Anniversary offer.

BoilerCondensing BoilersHydronic BoilersNon-Condensing BoilersCondensing,commercial boilers

A commercial hybrid heating system can be the perfect option for your next boiler room upgrade. In this latest blog post from Patterson-Kelley, “Commercial Hybrid Heating Systems, Explained in Less Than 700 Words!” you’ll see how a hybrid heating system can help you save money on your initial investment, while still operating at the highest levels of efficiency.

 

Commercial Hybrid Heating Systems, Explained in Less Than 700 Words!

Eventually, all commercial heating systems need to be replaced – and whether you replace one unit, or five, it will require a significant investment in time and money.  In upgrading your system with the latest technology can offer in condensing equipment, high system efficiency, building management and connectivity, the cost to retrofit your boiler room can escalate quickly.

Fortunately, there is an additional option. You can choose to update your boiler room while saving on installation cost and optimizing your heating system efficiency by considering a hybrid system approach.

 

What is a Commercial Hybrid Heating System?

Hybrid systems consist of one or more condensing boilers, combined with one or more non-condensing boilers that perform the same function. It is designed to both, accommodate building loads, and provide instant savings on the cost of installation.

The design of a hybrid system is calculated to handle the building load with the condensing boiler(s) until it can no longer condense or maintain high efficiency levels. Condensing boilers are more efficient when maintaining lower temperatures and lower percentage of boiler modulation (1-50%). Once they begin exceeding certain parameters, they become less efficient.

In a hybrid system, the temperature required to heat the building on a given day would be used to calculate the building load and size the unit(s) accordingly. For example, an engineer would select a specific building and calculate the energy required down to a specific outdoor temperature without exceeding 150°F boiler temperature. When the system calls for 150°F and below the condensing boiler will run, but when the system calls for 151°F or above the non-condensing boilers will kick-in to accommodate the load. This is assuming that the system will operate at a 30° delta T, so that the return temperature is at 120°F to 130°F. This will cause the condensing boiler(s) to provide high efficiency to the best of its capacity.

 

Proper Control of a Hybrid Heating System

Applying the right control to a hybrid system design is extremely critical for proper boiler sequencing, and to attain the most condensing run-time during boiler operation. The end user must be able to prioritize the start sequence of the boiler system. In the case of mild weather, the condensing boilers must have priority in satisfying building load requirements. When the weather changes, and the outdoor temperature drops below the point of boiler condensation (90%+ efficiency), the control should engage the non-condensing boiler(s).  At this point the difference in efficiency between the two types of boilers should be about 1-1 ½ %. The condensing boiler will now be operating at 88%, while the non-condensing boiler operates at 86.5-87% efficiency.

 

Why Install a Hybrid Heating System?

The benefits of installing a hybrid system include increased savings on installation costs and maximized efficiency. A non-condensing boiler can be about 40% more cost effective than a condensing boiler. When replacing a multi boiler system, purchasing a multiple condensing boilers can become more expensive than a combination of condensing and non-condensing boilers.

 

Prevent Challenges with a P-K Hybrid System Solution

Lacking a good boiler control system that can effectively manage the boiler input based on the temperature requirements of a building can become a great disadvantage when setting up a hybrid system. In which case, the building loads would need to be calculated in a way that a portion of the boiler plant will be condensing and the other portion will not be condensing.

In the past, setting up a hybrid system could have been intimidating for both the system designer and the installer. Those times are over! With recent boiler technology breakthroughs, controls are now able to achieve boiler sequencing and manipulate loads based on the type of boiler and temperature requirements.

The Patterson-Kelley NURO® Touch-Screen Control has the flexibility to control hybrid system applications. Just with one click within the settings option, the control can walk you through the easy steps of setting up the appropriate parameters. Even if the boilers are connected to a building management system, properly setting the hybrid system with the NURO® control can be a piece of cake!

Next Steps?

Interested in more information on the Nuro system and how it might help your clients? Give us a call at 800-355-7061 and we’d be happy to answer any questions or help you with the engineering specifications.

You really don’t want to miss this one! Save August 15th in your calendar for our 3rd Annual Mechanical Equipment Customer Appreciation Golf Outing.

2019 is our 20-year anniversary, so we are going above and beyond with prizes and fun.

Come and take a shot for a chance to choose one of 3 prizes in our Hole-in-One Contest, a 2019 Ford F-150 Pick-Up Truck or His & Hers Harley Motorcycles or $50,000.00 cash! Do you feel lucky?

Miss your chance at a hole-in-one? You can still win prizes in our Longest Drive, Longest Putt, and Closest to the Pin contests. But if that weren’t enough (it is our 20th Anniversary after all) we will also have a special raffle, drawing 6 names where:

  • 1 player will get one chance to make a 60-foot putt for $2,500;
  • 4 players will each get one chance to make a Hole-in-One from 165 yards for $50,000 (all 4 could win); and
  • 1 player will get one chance to make a Hole-in-One from 165 yards for $1,000,000!

Seriously, we love our customers and want to share our success with you. We wouldn’t be in business without your support.

We hope you can join us for a beautiful day of golf at the newly renovated Makray Memorial Golf Club® in Barrington, IL.

Lunch will be served before golf, with fine dining and beverages after.

Details:

August 15, 2019

Makray Memorial Golf Club®
1010 S Northwest Highway (Rt. 14)
Barrington, IL. 60010
847-381-6500

Lunch: 11AM
Golf: Shotgun start at 12:00 Noon
Dinner: 6PM

Format will be a “Shamble”:

  • Everyone will tee off on every hole, then everyone’s second shot will be from the spot of the best drive, (you pick up your ball and move it to the best drive spot).
  • From there, everyone plays out their own shots on each hole.
  • The team event will be a 2 best ball, foursome.
  • Scores will be handicapped (using the Callaway System) and prizes will be awarded to the winners.

RSVP: Please respond no later than Friday July 12thSpace is limited, reserve early.  Call your individual Sales Rep or call our office at 847-526-3095 to confirm a reservation and Windbreaker Jacket size.